Maxion and Novelis Unveil Lightweight InVolt Battery Enclosure for Electric Commercial Fleets

Maxion Structural Components, in collaboration with Novelis, has introduced the Maxion InVolt battery housing, a novel enclosure designed specifically for electric buses and trucks. This component is manufactured by stamping rolled aluminum, utilizing a specialized alloy that Novelis developed for this exact purpose. The partnership highlights a growing trend within the commercial EV sector toward optimizing vehicle architecture through materials innovation. According to the two companies, the InVolt housing achieves a remarkable weight reduction of approximately 35% compared to a conventional extruded aluminum housing that meets identical technical specifications. This substantial decrease in mass can directly translate into extended driving range or increased payload capacity for fleet operators, addressing two of the most critical operational concerns in commercial electromobility. The design’s flexibility is another key attribute, as it can be readily adapted to accommodate various battery configurations and vehicle platforms. This adaptability is essential for manufacturers seeking to standardize production across a range of models, from city buses to heavy-duty trucks, without compromising on safety or structural integrity. As the demand for electric commercial vehicles continues to accelerate, innovations like the InVolt housing are poised to play a pivotal role in enhancing the overall efficiency and economic viability of zero-emission fleets. The collaboration between Maxion and Novelis underscores a concerted effort within the supply chain to deliver solutions that meet the rigorous demands of the road ahead.